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The toolpath motion now involves two cuts for each chain, with the rough cut including the stop and the tab cut. Select For each tab to add a stop code before the tab cut on each chain and As glue stop to add them as optional stops. This option eliminates potential burrs by overlapping the start and end of the contour by the entered amount.
Exercise 4: Adjusting the Chains Because you selected the contours with window chaining, the chain order may not be what you would prefer for the toolpath. The Chain Manager displays after you enter the toolpath parameters so you can adjust the chains and get the toolpath motion you want. Click through the points and chains again to see the new chaining order from right to left. Exercise 5: Verifying the Toolpath Verification is different from backplot because it simulates material removal in addition to tool motion.
The veri- fication displays in a separate window called Mastercam Simulator. Right-click in the Simulator window and choose Isometric, then Fit to get a better view of the toolpath and wire. After the verification is complete, right-click and choose Zoom Window. Draw a window around the center part to look at the results more closely. Click Remove Chips on the Verify tab and then click on the middle part to see the slug drop out of the stock. Now that you have worked with single contours and multiple contours, the next lesson focuses on No Core toolpaths.
The wirepath typically starts at a pre-drilled hole in the material, and zigzags or spirals outward until all material within the chained geometry is removed. Exercise 1: Preparing the No Core Part 1. This part is a solid model with a hole in the center. The No Core toolpath will machine the four additional slots. The default wire machine definition is already selected, but you need to define a thread point for each slot. Move your cursor to the end of a slot and notice the cursor change to indicate that you are selecting the cen- ter of an arc.
AutoCursor activates whenever Mastercam prompts you to select a position on the screen. Exercise 2: Setting Up No Core Stock Mastercam Wire can model stock based on many different shapes, including solid models, castings, and cylinders.
Select each thread point and its corresponding slot. Select the chain for each slot close to its thread point. The rough pass typically removes almost all of the material.
The finish passes smooth out rough edges and can also take off additional material. Mastercam No Core wirepath offers six cutting methods for cleaning out the material. The best practice is to select a cutting method that follows the shape of your part. For this part, the default Parallel Spiral option works well. When checked, the finish pass begins starting with the closest endpoint of the closest entity at the end of the roughing wirepath.
When cleared, the finish pass begins with the first entity in the chain as it was originally selected. Exercise 5: Backplotting the No Core Toolpath Backplot includes several tools for showing your wire motion. This option displays a shaded path the width of the wire as the backplot progresses and gives you a quick way to check if all the material is removed from the slots. Click Play to run the backplot. The wire cuts each slot from the inside out.
The shaded area under the tool motion confirms that all the slots are machined completely. The last lesson in this tutorial focuses on 4-axis toolpaths, which work well for parts with different contours in the top and bottom planes.
These parts typically have dif- ferent geometry in the XY and UV planes, or the same geometry in a different orientation, such as the gear used in this lesson. Exercise 1: Importing the 4-axis Machine Before creating the 4-axis toolpath, you must import the 4-axis machine included with this tutorial.
Exercise 2: Preparing the 4-axis Part 1. This part is a solid model with the thread point and chaining start points already defined. This option lets you select a different machine definition than the default Wire machine.
This Makino machine uses a. TECH library for the wire power settings, which you will work with in Exercise 4. Exercise 3: Setting Up 4-axis Stock Similar to Lesson 3, a simple cylinder is the best stock model for this part. Exercise 4: Selecting 4-axis Geometry For a 4-axis toolpath, you chain geometry in two planes: the XY plane lower contour , and UV plane upper contour.
Mastercam Wire uses synchronization to determine the wire motion between the two chains. The sync mode is typ- ically determined by the part geometry, but Mastercam Wire offers several options:. Requires both chains to branch points. Requires 3D geometry have the same number of entities. If Requires each spline to have the same an area has small radii, use a higher number of node points. Note: A branch point is a position where the endpoints of three or more entities meet and where the chain dir- ection can change.
Select the lower purple contour to the right of the green point. The chain start arrow should be at the point. Chain the upper contour starting at the green point. Both chains must go in the same direction and should be clockwise around the part. This sync mode works for this part because the top and bottom contours have the same number of entities.
Exercise 5: Entering 4-axis Toolpath Parameters The machine definition you selected is connected to a. TECH library that contains all the power information for the wire passes, including register settings, offsets, and feeds. These settings are designed for this wire machine and control. This matches the number of passes you will program for this part. Select For each tab to add a stop code before the first tab cut on each chain and As glue stop to add them as optional stops. The stock no longer displays in the window and the Backplot tab displays at the top of the screen.
Click the Backplot tab and select Enable Vectors to view the 4-axis wire positions as it moves around the part. Click Play at the bottom of the Simulator window to run the backplot. The wire moves around the part three times for the one rough and two skim passes. Click the Home tab, and select Workpiece to see the final part shape so you can compare it to the tool motion.
The Workpiece checkbox toggles to view the part in different shades of translucency. You have completed the Mastercam Wire Tutorial!
Now that you have mastered the skills in this tutorial, explore Mastercam’s other features and functions. You may be interested in other tutorials that we offer. Mastercam tutorials are being constantly developed, and we will add more as we complete them. Visit our website, or select Help, Tutorials from the File tab. Visit our website, or select Help, Tutorials from Mastercam’s File tab to see the latest publications. Take advantage of more than videos to master skills at your own pace and help prepare for Mastercam Certification.
For more information on Mastercam University, please contact your Authorized Mastercam Reseller, visit www. For tech tips and the latest Mastercam news, follow us on Facebook www. Visit our YouTube channel to see Mastercam in action www. Registered users can search for inform- ation or ask questions on the Mastercam Web forum, forum.
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Jump to Page. Search inside document. Goals l Practice creating and selecting part geometry for your toolpaths.
Goals l Open a part file and assigning a machine definition. Start Mastercam using your preferred method: a. Double-click Mastercam’s desktop icon. Launch Mastercam from the Windows Start menu. Select the default metric configuration file: a. Click the File tab. Click OK. On the Wireframe tab, choose Point Position. In the Point Position function panel, choose Thread Point. Click OK in the Point Position function panel to complete the function.
You now have the geometry you need for a basic contour toolpath. On the Machine tab, choose Wire, Default to select the default wire machine definition. Enter the following values to set the stock boundaries: l Enter Y75, X75, and Z10 for the stock dimensions. On the Wirepaths tab, choose Contour. Click Options on the Chaining dialog box to access additional chaining parameters. Select Break closest entity to thread point. Click OK on the Chaining Options dialog box.
A power library contains wire EDM machine-specific settings for the material you are cutting. Enter 0. This toolpath will only have one pass, so you do not need to make other changes. Choose Compensation from the Tree View pane. Set Compensation Type to Computer.
Choose Taper from the Tree View pane. Click OK to complete the toolpath. Click OK to close the Chain Manager. The following picture shows the completed toolpath. Choose File, Save from the menu to save your progress. Click Backplot selected operations at the top of the Toolpaths Manager. The wire moves around the part for a single rough pass.
Click OK on the Backplot dialog box to exit the function. For Pass 1, enter 0. Click the up arrow next to Pass 1 to enter values for Pass 2. Choose Cut Parameters from the Tree View pane. Set the following parameters on this page see following graphic of new Cut Parameters values : l Enter 3 for Additional skim cuts before tab. Choose Stops from the Tree View pane. Select As glue stop for the output stop code. Choose Leads from the Tree View pane.
Select Line and arc for the lead in and Arc and line for the lead out. Select Maximum lead out and set the distance to 0. Click OK to complete the parameter changes. Choose File, Save to save your part. Click Backplot selected operations. Click OK to complete the backplot. Click Post selected operations at the top of the Toolpaths Manager. Select a location for the NC file and click Save.
Edit the file and save if necessary. Close the Code Expert window. Goals l Select multiple contours. Enter the following values to set the stock boundaries and display them in the graphics window: l Click Select corners and select opposite corners of the rectangle surrounding the contours. On the Wirepaths contextual tab, choose Contour.
Right-click in the graphics window and choose Top WCS to view the part from above. Click Window on the Chaining dialog box. Click the thread point on the left part as the approximate start point. Ensure that Break closest entity to thread point is selected. Click OK on the Chaining dialog box to continue to the toolpath parameters.
Select Cut Parameters in the Tree View pane. Set the following parameters on this page: l Select Tab and enter 2. Select Computer for the Compensation type, and set the Compensation direction to Left. Set the following parameters on this page: l Select Line and arc for the lead in and Arc and line for the lead out. Click OK to finish entering the parameters.
The Chain Manager opens. Right-click in the Chain Manager and choose Sort options. The Sorting dialog box displays. The red point indicates the start point and the arrow shows the sorting direction. Click OK to close the Sorting dialog box. Click OK to close the Chain Manager and the toolpath displays on the three contours.
Save your part file. Click Verify selected operations at the top of the Toolpaths Manager. The stock, wire, and guides display in the Mastercam Simulator window.
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To use post-processor from the list, download the post a. The next взято отсюда you post-process a toolpath from inside the CAM plug-in, this newly downloaded post-processor will show up in the list of available post-processors to choose from.
We encourage our users to submit any commonly available post-processors that are not in this list to support mecsoft. To save a post of choice, click the right mouse button over the desired link and select “Save Link As. The Blog! MecSoft Blog. You can unsubscribe anytime. Call: Facebook Twitter Youtube Linkedin. Download Demos Demos Posts. MILL Posts. How to microsoft office professional plus 2013 wizard free Router. Acu rite. Acurite G2. Anilam mk. Anilam M.
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Be sure you have the latest information! Information might have changed or been added since this document was published. The latest version of the doc- ument is перейти на источник with Mastercam or can be obtained from your local Reseller. A ReadMe file ReadMe. PDF — installed with each release — includes the latest information mxstercam Mastercam features and enhancements. This tutorial provides an читать полностью to Mastercam Wire microsoft browser windows 10 and best practices.
WARNING: Screen colors in the tutorial pictures were modified to enhance image quality; they may нажмите чтобы увидеть больше match your Mastercam settings or the tutorial results. These color differences do not affect the lesson or your results. Estimated time to complete this tutorial: 2. Unches recommend that you com- plete them вот ссылка order. Unless the tutorial provides specific instructions on inhces to place these files, store them in a folder /13430.txt can be access from перейти на страницу Mastercam workstation, either with адрес tutorial or in any location that you prefer.
All videos can be found on our YouTube channel: www. The tutorial provides instructions for loading the appropriate configuration file. This lesson focuses on the basic workflow used to create a wire contour toolpath. Exercise 1: Getting Started with Toolpath Creation In this exercise, you open a part and select a machine definition that simulates a wire Masstercam machine.
The gear shape is the single contour for this toolpath. Mastercam Wire also needs a thread point for the toolpath, which is the point where the machine threads the wire, often a pre-drilled hole in the material.
By creating a thread point in Mastercam and selecting it as part of the toolpath, it becomes associative, which means the toolpath updates if the point moves. The thread point symbol may be hard to see depending on your background color. Before you begin to identify the thread point, zoom into the узнать больше здесь if you need to see it more clearly.
Drag and drop the graphics window prompt and по ссылке [Spacebar] to access FastPoint mode and type in the point coordinates.
Because the prompt window hides anything mastercam 2018 inches to mm free it, you may not want to move it over information нажмите чтобы перейти in Amstercam Manager, or any used sidebar areas. Type X, Y0. Перейти point with the thread symbol displays to mzstercam left of the part. The machine definition is a model of your machine tool’s capabilities and features.
It provides a template for setting up machining jobs. Choosing the machine definition adds a machine group and a toolpath group to the Toolpaths Manager. Toolpaths you create are placed at the red arrow in this list. Choose File, Save As and save the part under a different file name. This protects the original tutorial file from being overwritten.
Exercise 2: Setting Up Single Contour Stock Defining a stock model helps you visualize your toolpaths more realistically. You maztercam see your stock boundaries with the part geometry when you backplot or verify toolpath operations. Select Display and Fit screen to show the stock boundaries and include the boundaries when you use the Fit to Screen function. Right-click in the graphics window mastercam 2018 inches to mm free choose Isometric WCS to get a clearer view of the stock boundaries.
Chaining is the process of selecting and link- ing pieces of geometry to form the foundation of a toolpath, surface, or solid. When you chain geometry, you select one or more sets of curves lines, arcs, and msstercam that have mastercqm endpoints. You can also chain points, which is important for setting thread and cut positions in your toolpath. In Mastercam Wire, you can /18117.txt either wireframe or solid geometry for your toolpaths. This example involves chaining wireframe geometry.
To associate the point with the toolpath, select the thread point you created as the first chain. Note: When mastercan stock size is close to the part size, mastefcam thread point is often outside the stock. Select the gear shape as the second chain. Click on the area closest to the thread point.
The green arrow showing chain direction should go in a counterclockwise direction. This option breaks the entity closest to the thread посетить страницу into two pieces so you begin the toolpath with a per- pendicular move. This creates the shortest motion possible between the thread point and the chained geo- metry.
Click OK on the Chaining dialog box to continue to set the wirepath parameters in the Wirepath – Contour dialog box. Exercise 4: Entering Wirepath Parameters The next step is to set the values for each aspect of the toolpath. The Wirepath – Contour dialog box includes the options you need to program your part.
A power library can contain up to 24 passes. A pass is a single path made by the wire around a contour. Each pass includes unique power settings needed to cut a certain material type on a certain wire EDM machine.
For example, Pass 1 in the library may correspond to a rough cut, Pass 2 a tab cut, masteracm Passes 3 – 5 finish cuts also known as skim cuts. This option computes the compensated wirepath and does not output control codes for compensation. This allows you to see a more accurate representation of the toolpath motion.
This page sets various toolpath heights, including the UV and XY heights that indicate mastercam 2018 inches to mm free top and bottom of the stock. The rapid height is the Z height of the upper wire guide for rapid moves.
The UV trim plane sets the position of the upper wire guide. The Chain Manager displays for access to the change at point or sorting options. These options are discussed in Lesson 2. This display lets you spot errors in the program before you machine the part. Click Display tool and Display holder on the Backplot dialog box to show the wire and guides during mastercam 2018 inches to mm free plot.
Exercise 6: Changing Toolpath Parameters Although the simple contour toolpath you just created will machine the part, additional options in Mastercam Wire can make /6989.txt machining more effective. Change parameters and update the operation to include these new set- tings. Note: Здесь the passes get closer to the final part shape, the wire cuts less material and the overburn decreases. Set the following parameters on this page see following graphic of new Cut Parameters values :.
These additional passes create a better finish on the part. Creating a tab on the part keeps it attached to the stock. Instead of cutting in one direction and re-threading the wire, this option makes the жмите сюда go in the opposite direction at the end of each pass.
Note: Notice the change in the cut list. The toolpath motion now includes four passes around the chain and a short move mastercam 2018 inches to mm free cut the tab. Because you added a tab cut with mastercam 2018 inches to mm free stop on the Cut Parameters page by selecting the Tab option and mastercam 2018 inches to mm free the Tab Width, some of the options on the Stops page are already selected.
A glue stop is an optional stop using an M01 code that pauses the machine before the tab cut, and allows the operator to secure the part to prevent dropout after the tab cut. Starting and ending the toolpath with arc motion reduces the possibility of leaving a burr on the part. This option shortens the lead out move, fres of forcing the wire to travel from the end of the contour to the cut point.
Click Regenerate all selected operations in the Toolpaths Manager to update the contour toolpath with your changes. Exercise 7: Backplotting the Updated Toolpath Use Backplot mastercam 2018 inches to mm free verify the changes you made to the contour toolpath.
The wire moves to the end of the contour, leaves a tab, travels вот ссылка and forth around the part during the skim cuts, then cuts the tab. A special program called a post processor, or post, reads your Mastercam file and writes the appropriate NC code. Generally, every machine tool or control will require its own post processor, customized to produce code formatted to meet its exact requirements. Set the post processing parameters as shown.
These settings will ask if you want to save the NC file and will dis- play the resulting file in your default text editor. Scroll through the code and see if it meets your expectations. Congratulations on completing your first Wire toolpath! The next lesson involves multiple contours.
You can select the parts as a group and then sort the chains to generate the toolpath motion you want. 20188 1: Preparing the Multiple Contour Part 1. This part includes three contours, mastercam 2018 inches to mm free 2081 points, and four mounting holes. The default Wire machine definition is already selected. Enter the following values to set the stock boundaries and display them in the graphics window:.
Click OK to complete the stock setup. If necessary, right-click in the madtercam window and select Isometric WCS. Exercise 2: Selecting Multiple Contour Geometry Instead of chaining each contour, you can quickly select multiple parts using window chaining. Click at the посмотреть больше point and then drag to the second point shown in the following picture and click again to draw the window around the parts.
Exercise 3: Entering Multiple Contour Toolpath Parameters The parameters for this toolpath are similar to the ones you entered in Lesson mastercam 2018 inches to mm free. Creating a tab on the part keeps it from dropping out of the stock. The toolpath motion now involves two cuts for each chain, mastercam 2018 inches to mm free the rough cut including the stop and the tab cut. Select For each tab to /17013.txt a stop code before the tab cut on each chain and As glue stop to add them as optional stops.
This option eliminates potential burrs by overlapping the start and end of the contour by the entered amount.